OHT

The challenge

Unsichtbare Risiken im OHT-Betrieb

Was im Verborgenen entsteht, kann im entscheidenden Moment zum Stillstand führen. Unbemerkter mechanischer Verschleiß entwickelt sich schleichend – bis aus kleinen Abweichungen kritische Ausfälle mit hohen Folgekosten werden.

Fahrwerksverschleiß

Lager und Laufrollen stehen unter permanenter Hochlast. Bleibt der Verschleiß unentdeckt, drohen ungeplante Ausfälle und steigende Instandhaltungskosten.

Antriebsschäden

Getriebe und Antriebskomponenten sind das Herz jedes OHT-Wagens. Schon kleine Defekte können die Leistungsübertragung beeinträchtigen und im schlimmsten Fall den Materialfluss zum Stillstand bringen.

Mechanische Instabilität

Fehljustagen oder Radschäden gefährden die Spurtreue und erhöhen die Belastung angrenzender Komponenten. Die Folgen sind Folgeschäden, steigender Wartungsaufwand und Produktionsrisiken.

Der Wandel: Von reaktiv zu prädiktiv

HEUTE: Starre Wartung, reaktive Instandsetzung

Wartung erfolgt nach festen Intervallen oder erst, wenn es bereits zu spät ist. Entscheidungen basieren auf Erfahrung und Sichtprüfung und bergen somit ein hohes Risiko für ungeplante Ausfälle oder Produktionsfehler.

⛔   Verschwendung von Ressourcen
⛔   Ungeplante Ausfälle
⛔   Manuelle Inspektion liefert nur wenige Aussagen

MORGEN: Prädiktive Instandhaltung

Maschinen melden selbst, wann sie Aufmerksamkeit brauchen. Sensorik, Datenanalyse und KI machen Wartung planbar, effizient und nahezu ausfallfrei und bilden den neuen Standard in der industriellen Instandhaltung.

✅   Wartung erst wenn nötig
✅   Instandsetzung vor dem Ausfall
✅   Inspektion lückenlos durch Sensoren und KI

The solution: Retrofitting your machine or plant

Retrofitting involves equipping your OHT system with appropriate sensors. This includes attaching a microphone to the rails and a camera at a suitable location nearby so that precise acoustic data can be recorded and the passing OHT vehicles can be assigned via the camera. In this way, we obtain the necessary sensor data for subsequent analysis using our AI algorithms.

Easy retrofitting

Non-invasive installation

Deep Dive: Hardware & Sensors

Acoustics / Noise level

Acoustic signals and noise levels provide the AI with the perfect basis for in-depth analysis of a wide range of failure causes.

Object identification camera

The camera reliably detects moving objects and vehicles and enables them to be clearly identified and assigned.

Continuous monitoring

High-resolution data

Deep Dive: AI analysis

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Deep insights

Plannable maintenance

Dashboard: Everything at a glance

Gauge chart

A gauge chart clearly displays machine statuses and makes deviations from target values immediately visible. In predictive maintenance, it is used to clearly mark critical areas so that necessary interventions can be planned in advance in a timely and targeted manner.

Time series chart

A time series chart displays measured values in chronological order and forms the basis for a well-founded trend analysis. In predictive maintenance, this makes changes in machine behavior that indicate wear, irregularities or potential faults visible.

Real time overview

Reliable basis for decisions

Solution management with WorldWideThings

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How to start your predictive maintenance with Coderitter

We support you on your journey into the new age of predictive maintenance with AI, from a free consultation to the implementation of your solution all the way through to the carefree and long-lasting operation of your optimized machines and plants. Take the next step with us. Start predictive maintenance now!
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Machine & Plant Workshop

Together with you and your colleagues, we analyze existing maintenance methods, challenges and weak points in your processes. On this basis, we define the specific requirements for your company. The goal is a solution that minimizes downtime, makes maintenance plannable and sustainably increases your operational reliability.

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Individual adaptation to your machine or plant

Based on the results of our workshop, we adapt our solution precisely to the requirements of your machines, plants and IT systems. Taking your specific features into account, we retrofit the necessary sensors, develop AIs and create personalized dashboards according to your needs.

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Rollout & operation

Now let the AI work for you. As part of our rollout and operation offering, we also provide our IoT maintenance service: a comprehensive, worry-free package that includes replacing defective hardware, fixing errors in your software, and continuously refining AI predictions. So that your solution continues to run smoothly in the long term.

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Machine & Plant workshop

Together with you, we explore the potential for predictive maintenance in your company. We also provide you with support in developing new business models for your digitalized plants and systems. The goal is a solution that minimizes downtime, makes maintenance plannable and sustainably increases your operational reliability.

View offer

Individual adaptation to your plants and systems

Based on the results of our workshop, we adapt our solution precisely to the requirements of your plants and systems. Taking your specific features into account, we retrofit the necessary sensors, develop AIs and provide you with personalized dashboards.

Zum Angebot

Equipping the first pilot customers

The newly developed AI solution is now being used for the first time with selected end customers and tested under real conditions. Together, we are gathering valuable insights in order to further refine the business model and optimally prepare it for the market.

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Market launch

If you are satisfied with your offering, it's time to launch your innovative solution on the market: You can now expand your business and provide your customers with new, intelligent technologies. We look forward to accompanying you on the next step of your digital success story!

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Machine & Plant workshop

Together with you, we explore the potential for predictive maintenance in your company. We also provide you with support in developing new business models for your digitalized assets. The goal is a solution that minimizes downtime, makes maintenance plannable and sustainably increases your operational reliability.

View offer

Individual adaptation to your machines

Based on the results of our workshop, we adapt our solution precisely to the requirements of your assets. Taking your specific features into account, we retrofit the necessary sensors, develop AIs and provide you with personalized dashboards.

Zum Angebot

Test bench trials

Together, we integrate the technology into your test bench and provide the basis for in-depth tests under real conditions. On the basis of the resulting findings, you decide whether your solution meets the general requirements or whether adjustments are still necessary.

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Deployment with pilot customers

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Market launch

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Ihr direkter Mehrwert

Investieren Sie in Voraussicht statt in Reparaturen.

Aus Reaktion wird Vorsprung

Wenn du den Zustand deiner OHT-Wägen jederzeit kennst, verlierst du die Unsicherheit im Alltag. Vorausschauende Wartung gibt dir Kontrolle, reduziert ungeplante Eingriffe und sorgt für einen stabilen, verlässlichen Betrieb.

Fahrwerksverschleiß früh im Griff

Verschleiß an Lagern und Laufrollen wird erkannt, bevor er zu Folgeschäden oder Fahrzeugstillständen führt. So kannst du betroffene Wagen gezielt aus dem Betrieb nehmen und Schäden kontrolliert beheben.

Antriebsschäden rechtzeitig absichern

Kritische Veränderungen im Antriebs- und Getriebesystem werden frühzeitig identifiziert. Das gibt dir die Möglichkeit, Eingriffe zu planen und teure Totalausfälle zu vermeiden.

Stabiler Lauf ohne Überraschungen

Mechanische Abweichungen im Fahrwerk werden transparent, bevor sie die Spurtreue oder angrenzende Komponenten beeinträchtigen. So bleibt das System stabil und ungeplante Eingriffe werden deutlich reduziert.

Mehr als nur Zuhören: Der digitale Sinn für Ihr OHT-System.

The challenge

Unsichtbare Risiken im OHT-Betrieb

Der Wandel: Von reaktiv zu prädiktiv

The solution: Retrofitting your machine or plant

Deep Dive: Hardware & Sensors

Deep Dive: AI analysis

Dashboard: Everything at a glance

Solution management with WorldWideThings

Unsere Lösung

Wir hören, messen und verstehen Ihre OHT-Anlage.

Verwendete Sensoren

How to start your predictive maintenance with Coderitter

Machine & Plant Workshop

Individual adaptation to your machine or plant

Rollout & operation

Machine & Plant workshop

Individual adaptation to your plants and systems

Equipping the first pilot customers

Market launch

Machine & Plant workshop

Individual adaptation to your machines

Test bench trials

Deployment with pilot customers

Market launch

Ihr direkter Mehrwert

Request a consultation!