How high are your maintenance costs?

Preventive maintenance is expensive. Traditional preventive or reactive maintenance approaches are usually based on fixed time intervals, visual inspections, or intervention only after a machine has failed, which is costly and risky. The result: expensive expenditures and still no protection against unplanned downtime.

❌ Unplanned outages cause you high costs.

Unplanned downtime not only paralyzes your equipment, but also creates costly gaps in your value chain. Production targets stall and customer orders cannot be fulfilled on time.

Preventive maintenance of all machines and systems is expensive.

Regular maintenance based on suspicion consumes valuable resources and incurs high costs. Parts are often replaced as a precautionary measure even though they are still functional, which costs time and unnecessarily strains the budget.

❌ Your absent employees are difficult to replace.

When experienced specialists are unavailable at short notice, their valuable knowledge of processes and systems is often lost. This leads to delays, increased coordination efforts, and additional operational risks.

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Imagine that you knew when your machine breaks down.

With the help of our retrofit kits, we equip your machines and systems with sensors and thus collect comprehensive measurement values of the highest quality. The recorded sensor data is evaluated by artificial intelligence and provides seamless monitoring. All findings and information relating to maintenance can be viewed clearly in your dashboard at any time. You receive 24/7 insights and personalized warnings in advance.

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The benefits of predictive maintenance.

With predictive maintenance Can you your reduce unplanned downtimes, Make maintenance processes more efficient and significantly extend the lifetime of your equipment. With the AI developed by us, you can also preserve the valuable experience of your employees and thus counteract an impending shortage of skilled workers. This is also how you will stay in the future competitively and can offer your products and services more cheaply than your competitors on the market.

✅ You benefit from 30% - 70% fewer unplanned outages.

With predictive maintenance, you can reduce unplanned downtime, increase the availability of your systems, and ensure efficient, uninterrupted production.

✅ You save 10% - 40% of your maintenance costs.

Reduce your maintenance costs and lower your expenses. In addition, you will benefit from a longer service life for your systems, greater planning reliability, and more reliable operation.

✅ You preserve valuable employee experiences.

Insights gained from sensor data, expert assessments, and historical incidents are incorporated into your AI models, remain permanently available, and make you independent of the individual skills of your employees.

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Start your journey into the world of predictive maintenance with us.

✔️ Customized: Our solutions are customized to your machine or plant.
✔️ Open: Our solutions can be expanded by third parties at any time.
✔️ Integratable: Our solutions can be integrated into your existing IT.
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Leading companies already rely on our expertise:

René Gastmeier, CEO

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The full-service offering for your success.

We accompany you as you enter the new era of predictive maintenance. Start with our workshop to work out a comprehensive solution together. Once your solution has been created and integrated, we will of course be at your side with our IoT maintenance service and AI university to ensure carefree and long-lasting operation. Start your journey into the future now with our tried-and-tested offerings!

Machine & Plant Workshop

Together, we analyze the potential for predictive maintenance in your company.

Retrofit Kit Creation

We expand your machines and plants with sensor technology for intelligent evaluations.

Historical Data Analysis

We evaluate your existing machine and plant data and identify AI potential.

Solution Creation

We develop customized solutions for your predictive maintenance.

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Our ready-made maintenance solutions for your machines. Right out of the box!

With our ready-made solutions for predictive maintenance, you can rely on proven solution components that are easy to transfer and flexible to use. This saves you time, reduces risks, and secures sustainable competitive advantages.

View all solutions

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Avert the dangers of traditional maintenance!

Expensive production downtime and mounting repair bills remain the result of conventional maintenance. Therefore, you should definitely consider optimizing with artificial intelligence.

What happens if you don't take action:

⛔ You can no longer withstand the competitive pressure.

Downtime, high costs, and outdated processes weaken your position in the market. Competitors with more modern solutions overtake you and secure decisive advantages.

⛔ Young employees are looking for more modern digital companies.

Without innovative technologies, the working environment and processes appear unattractive. This makes it difficult to attract new talents and puts your skilled workforce at risk in the long term.

⛔ You are badly prepared for new government regulations.

A lack of transparency and outdated systems make it difficult to reliably comply with legal requirements. This leads to unnecessary risks and potential sanctions.

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Predictive maintenance

Prevent unexpected failures and significantly extend the useful life of your production systems.

process optimization

We provide you with valuable insights into your production and tap into hidden potential.

Individual AI product

Together, we develop your individual, intelligent AI product.

Do your customers want modern, digitalen Produktfunktionen.

Traditional, time- or event-based maintenance approaches are reaching their limits: they are costly, tie up valuable resources, and still do not offer reliable protection against unplanned downtime. At the same time, competition is intensifying rapidly. The next arms race for innovative, digital product features has already begun and will determine who will lead the market in the future and who will fall behind.

❌ Your competitors are already focusing on additional digital features?

Without a digital upgrade for your machines and plants, you risk falling behind the competition despite high quality. This can affect your market position, customer satisfaction, and ultimately your sales. The competition is pulling ahead with digital features.

❌ Do your customers want to reduce downtime and maintenance costs?

Your customers demand reliable machines, but you have no way of detecting problems early on? Frequent spontaneous breakdowns and a lack of status data not only undermine confidence in your products, they also cost you time and resources for repeated on-site visits.

❌ Does your revenue often end with the sale of your machine or plant?

You sell high-quality machines, but after delivery, you lose contact with your customers? Without digital services, you lack access to your customers during ongoing operations, and with it, the opportunity for continuous revenue and valuable machine or plant data.

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Imagine if your product or service could think for itself.

With the help of our retrofit kits, we equip your customers' machines and plants with sensors and collect comprehensive measurement values of the highest quality. The recorded sensor data is evaluated by artificial intelligence and forms the basis for predictive maintenance. All findings and information can be viewed by your customers at any time in their dashboard. You receive 24/7 insights and personalized alerts in advance.

Retrofit-Kit

Unser Coderitter Sensor Hub ist Ihre wandelbare Schaltzentrale zur Erfassung und leistungsfähigen Verarbeitung von Sensorsignalen. Robust, IoT-ready und KI-fähig bietet er mit seinen 5 Sensoranschlüssen für eine breite Palette von digitalen und analogen Sensortypen eine große Vielzahl an Möglichkeiten zur Digitalisierung und Automatisierung aller Art.

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Sensordaten

Ihre Sensordaten können in verschiedensten Varianten vorhanden sein. Nachdem wir Ihre Maschinen oder Anlagen mit unseren Retrofit-Kits ausgestattet haben, können wir Sensordaten in höchster Qualität und Sample Rate auslesen, speichern und für die weitere Verarbeitung übertragen.

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KI Auswertung

Nach dem Erfassen relevanter Messgrößen direkt an Ihren Maschinen und Anlagen werten wir diese mithilfe bewehrter KI-Methoden aus. Durch automatisiertes Clustering und Mustererkennung gewinnen Sie wertvolle Einblicke in den Zustand, das Verhalten und die Nutzung Ihrer Anlagen – als Basis für fundierte Entscheidungen und optimierte Prozesse.

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Health Monitoring

Wir erstellen personalisierte Dashboards genau nach Ihren Anforderungen, sodass Sie relevante Kennzahlen, Warnungen und Trends immer im Blick behalten. Zusätzlich können Sie sich Updates und Warnmeldungen direkt auf Ihre Endgeräte senden lassen. So sind Sie jederzeit über kritische Zustände informiert und können schnell reagieren – egal wo Sie sich befinden.

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WWT Manager

Behalten Sie alle Ihre Lösungen im Blick und verwalten Sie sämtliche Komponenten zentral in einer intuitiven Applikation. Konfigurieren und optimieren – einfach, effizient und an einem Ort mit dem WWT Manager

Zur Website

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The benefits of predictive maintenance.

By implementing digital services, you can prevent downtime before it occurs, gain valuable insights into the operation of your machines, and optimize your product range in a targeted manner. At the same time, you lay the foundation for innovative business models and customized services that strengthen customer loyalty, tap into new revenue potential, and secure decisive competitive advantages.

✅ You can withstand competitive pressure and develop new business models.

New digital features help you lay the groundwork for innovative business models. With options like subscriptions, pay-per-use, or data-driven service packages, you can tap into new revenue streams and gain a competitive edge.

✅ You perform service tasks only before a machine or system breaks down.

Fewer unnecessary maintenance visits and reduced staffing requirements significantly lower your expenses. At the same time, your customers benefit from fewer downtimes and reliable operation. You position yourself as a strong partner who proactively prevents failures, thereby strengthening customer loyalty.

✅ You gather valuable insights about your sold machines or systems.

You gain comprehensive insights into your sold machines and plants, identify common weak points, and can use these findings to optimize your products in a targeted manner. This reduces your service calls, improves your offering, and strengthens your customers' trust.

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