Motors

The challenge

Die unsichtbaren Risiken im Motorbetrieb

Selbst bei scheinbar stabilem Betrieb können sich Lagerschäden, Isolationsprobleme oder Fehlbelastungen entwickeln, oft unbemerkt bis zum plötzlichen Ausfall.

Unplanned outages

Expensive maintenance

Schleichende Lagerschäden

Unwuchten, Fehlausrichtungen oder mangelhafte Schmierung führen zu langsam wachsendem Lagerdefekt, der akustisch oder visuell kaum wahrnehmbar ist.

Elektrische Anomalien

Unsymmetrische Phasenströme, Oberschwingungen oder beginnende Wicklungsfehler beeinträchtigen Effizienz und Lebensdauer – ohne direkte Warnsignale.

Thermische Überlastung

Unzureichende Kühlung oder Überlast lassen Temperaturen steigen. Der Schaden entsteht lange bevor Grenzwerte überschritten werden.

Der Wandel: Von reaktiv zu prädiktiv

Ungeplante Ausfälle

Aufwendige Wartung

HEUTE: Starre, reaktive Wartung

Defekte Bauteile werden starr getauscht. Entsteht ein Problem (z.B. mangelhafte KSS-Qualität), läuft die Maschine oft noch stundenlang weiter, bevor jemand reagiert. Die Qualitätskontrolle findet nach der Bearbeitung statt und kann nur noch den Ausschuss aussortieren.
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⛔ Starre Wechselintervalle (Zeit/Stückzahl)
⛔ Ausschuss wird erst nach der Produktion entdeckt
⛔ Manuelle KSS-Prüfung (Konzentration/Partikel)

MORGEN: Prädiktive Prozesssteuerung

Die KI meldet in Echtzeit: 'Werkzeug T02 zeigt Verschleiß (Akustik/Temp).' Die Wartung und das Nachfüllen passieren, bevor Ausschuss entsteht oder ein Werkzeug bricht.

✅ Bedarfsgerechter Werkzeugwechsel
✅ Echtzeit-Qualitätssicherung
✅ Kontinuierliches KSS-Monitoring

The solution: Retrofitting your machine or plant

With our retrofit kit, we make your existing motors fit for predictive maintenance. To do this, a vibration sensor is mounted on the housing to reliably detect imbalances, bearing damage, or alignment errors. In addition, the temperature sensor measures critical values on the bearing or motor housing side, enabling early detection of overheating. All sensor data is collected in our compact Sensor Hub, which gathers it in real time and forwards it for further analysis. The result is a practical solution that can be retrofitted without major installation effort and provides deep insights into the condition of your motors.

Easy retrofitting

Non-invasive installation

Deep Dive: Hardware & Sensors

Vibration

Vibration measurements reveal irregularities at an early stage and provide the AI with the perfect basis for an in-depth analysis of various causes of faults.

Temperature

Temperature measurements make irregularities such as overheating, increasing friction or overloads visible at an early stage and provide the AI a suitable basis for a comprehensive analysis.

Continuous monitoring

High-resolution data

Deep Dive: AI analysis

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Deep insights

Plannable maintenance

Dashboard: Everything at a glance

Gauge chart

A gauge chart clearly displays machine statuses and makes deviations from target values immediately visible. In predictive maintenance, it is used to clearly mark critical areas so that necessary interventions can be planned in advance in a timely and targeted manner.

Time series chart

A time series chart displays measured values in chronological order and forms the basis for a well-founded trend analysis. In predictive maintenance, this makes changes in machine behavior that indicate wear, irregularities or potential faults visible.

Real time overview

Reliable basis for decisions

Solution management with WorldWideThings

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How to start your predictive maintenance with Coderitter

We support you on your journey into the new age of predictive maintenance with AI, from a free consultation to the implementation of your solution all the way through to the carefree and long-lasting operation of your optimized machines and plants. Take the next step with us. Start predictive maintenance now!
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Machine & Plant Workshop

Together with you and your colleagues, we analyze existing maintenance methods, challenges and weak points in your processes. On this basis, we define the specific requirements for your company. The goal is a solution that minimizes downtime, makes maintenance plannable and sustainably increases your operational reliability.

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Individual adaptation to your machine or plant

Based on the results of our workshop, we adapt our solution precisely to the requirements of your machines, plants and IT systems. Taking your specific features into account, we retrofit the necessary sensors, develop AIs and create personalized dashboards according to your needs.

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Rollout & operation

Now let the AI work for you. As part of our rollout and operation offering, we also provide our IoT maintenance service: a comprehensive, worry-free package that includes replacing defective hardware, fixing errors in your software, and continuously refining AI predictions. So that your solution continues to run smoothly in the long term.

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Machine & Plant workshop

Together with you, we explore the potential for predictive maintenance in your company. We also provide you with support in developing new business models for your digitalized plants and systems. The goal is a solution that minimizes downtime, makes maintenance plannable and sustainably increases your operational reliability.

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Individual adaptation to your plants and systems

Based on the results of our workshop, we adapt our solution precisely to the requirements of your plants and systems. Taking your specific features into account, we retrofit the necessary sensors, develop AIs and provide you with personalized dashboards.

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Equipping the first pilot customers

The newly developed AI solution is now being used for the first time with selected end customers and tested under real conditions. Together, we are gathering valuable insights in order to further refine the business model and optimally prepare it for the market.

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Market launch

If you are satisfied with your offering, it's time to launch your innovative solution on the market: You can now expand your business and provide your customers with new, intelligent technologies. We look forward to accompanying you on the next step of your digital success story!

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Machine & Plant workshop

Together with you, we explore the potential for predictive maintenance in your company. We also provide you with support in developing new business models for your digitalized assets. The goal is a solution that minimizes downtime, makes maintenance plannable and sustainably increases your operational reliability.

View offer

Individual adaptation to your machines

Based on the results of our workshop, we adapt our solution precisely to the requirements of your assets. Taking your specific features into account, we retrofit the necessary sensors, develop AIs and provide you with personalized dashboards.

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Test bench trials

Together, we integrate the technology into your test bench and provide the basis for in-depth tests under real conditions. On the basis of the resulting findings, you decide whether your solution meets the general requirements or whether adjustments are still necessary.

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