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Valves

The monitoring of control and actuated valves ensures a reliable system operation. By continuously recording operating data, potential failures can be detected at an early stage and prevented by 50%–70%.

The challenge

Depending on their design, valves can wear at various points. Sealing surfaces and seats are particularly susceptible due to material erosion or corrosion, as well as seals, O-rings and diaphragms that age due to pressure, temperature or chemicals. Moving parts such as valve plugs, stems or guide bushes also wear out due to friction, switching or cavitation. Drive elements and housing areas in the flow channel can also be affected by fatigue, corrosion or erosion. Overall, seals, sealing surfaces and moving parts are exposed to the greatest strains.

Unplanned outages

Expensive maintenance

The solution: Retrofitting your machine or plant

Our retrofit kit is installed with a suitable vibration sensor at an appropriate point on the valve, whereby the sensor is attached directly to the housing. The kit is designed so that up to five vibration sensors can be connected. In this way, five valves can be monitored simultaneously and their operating status continuously analyzed. This allows an efficient condition monitoring of several valves without major installation effort.

Easy retrofitting

Non-invasive installation

Deep Dive: Hardware & Sensors

Vibration

Vibration measurements reveal irregularities at an early stage and provide the AI with the perfect basis for an in-depth analysis of various causes of faults.

Up to 5 sensors

The retrofit kit can be connected to up to 5 sensors in order to examine several objects of this type simultaneously or to provide more precise data for the evaluation by AI.

Continuous monitoring

High-resolution data

Deep Dive: AI analysis

The analysis of the sensor data provides precise indications of wear on sealing surfaces, seats, seals, O-rings and diaphragms as well as on valve cones, balls, slides or housing areas in the flow channel. Wear due to misalignment or lack of lubrication on spindles, guide bushes, springs, actuators and pneumatic and hydraulic drives can also be detected reliably. In this way, impending failures can be avoided at an early stage, maintenance measures can be planned in a targeted manner and spare parts can be ordered efficiently: with the positive side effect of keeping stocks to a minimum.

Deep insights

Plannable maintenance

Dashboard: Everything at a glance

Gauge chart

A gauge chart clearly displays machine statuses and makes deviations from target values immediately visible. In predictive maintenance, it is used to clearly mark critical areas so that necessary interventions can be planned in advance in a timely and targeted manner.

Time series chart

A time series chart displays measured values in chronological order and forms the basis for a well-founded trend analysis. In predictive maintenance, this makes changes in machine behavior that indicate wear, irregularities or potential faults visible.

Real time overview

Reliable basis for decisions

Solution management with WorldWideThings

We create, manage, and monitor your IoT solution transparently on a single platform. In addition, we help you expand your business models to include digital solutions and sell your solutions via the WWT marketplace.
WWT's solution management tool helps us to reliably support your solution from planning and integration through to real-time monitoring, to sell digitized assets and to keep it up to date at all times. At the same time, with WWT you benefit from fast, simple and transparent processes. Together, we save time and ensure that your solution functions optimally under all conditions.

Your benefits

You benefit from a significant reduction in unplanned downtime: Thanks to predictive maintenance, unplanned downtimes can be reduced by 50% to 75%. This results in significantly higher system availability and fewer production interruptions: for sustainably increased efficiency in your production.

You benefit from significantly reduced maintenance work and noticeably lower costs: maintenance costs can be reduced by 25 % to 40 %, which means fewer routine interventions and minimizes your costs in the long term. At the same time, you increase the service life of your systems and create more planning security for your production.

The use of AI in predictive maintenance systematically preserves valuable knowledge. Empirical values from sensor data, expert assessments and historical incidents are incorporated into the models and remain permanently available. This means you are no longer dependent on the individual experience of certain employees.

Combated lack of skilled workers

Maintained competitiveness

Das sagen unsere Kunden

How to start your predictive maintenance with Coderitter

We support you on your journey into the new age of predictive maintenance with AI, from a free consultation to the implementation of your solution all the way through to the carefree and long-lasting operation of your optimized machines and systems. Take the next step with us. Start predictive maintenance now!

1

Machine & Plant Workshop

Together with you and your colleagues, we analyze existing maintenance methods, challenges and weak points in your processes. On this basis, we define the specific requirements for your company. The goal is a solution that minimizes downtime, makes maintenance plannable and sustainably increases your operational reliability.

View offer

2

Individual adaptation to your machine or plant

Based on the results of our workshop, we adapt our solution precisely to the requirements of your machines, plants and IT systems. Taking your specific features into account, we retrofit the necessary sensors, develop AIs and create personalized dashboards according to your needs.

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3

Rollout & operation

Now let the AI work for you. As part of our rollout and operation offering, we also provide our IoT maintenance service: a comprehensive, worry-free package that includes replacing defective hardware, fixing errors in your software, and continuously refining AI predictions. So that your solution continues to run smoothly in the long term.

Zum Angebot

1

Machine & Plant workshop

Together with you, we explore the potential for predictive maintenance in your company. We also provide you with support in developing new business models for your digitalized plants and systems. The goal is a solution that minimizes downtime, makes maintenance plannable and sustainably increases your operational reliability.

View offer

2

Individual adaptation to your plants and systems

Based on the results of our workshop, we adapt our solution precisely to the requirements of your plants and systems. Taking your specific features into account, we retrofit the necessary sensors, develop AIs and provide you with personalized dashboards.

Zum Angebot

3

Equipping the first pilot customers

The newly developed AI solution is now being used for the first time with selected end customers and tested under real conditions. Together, we are gathering valuable insights in order to further refine the business model and optimally prepare it for the market.

Zum Angebot

4

Market launch

If you are satisfied with your offering, it's time to launch your innovative solution on the market: You can now expand your business and provide your customers with new, intelligent technologies. We look forward to accompanying you on the next step of your digital success story!

Zum Angebot

1

Machine & Plant workshop

Together with you, we explore the potential for predictive maintenance in your company. We also provide you with support in developing new business models for your digitalized assets. The goal is a solution that minimizes downtime, makes maintenance plannable and sustainably increases your operational reliability.

View offer

2

Individual adaptation to your machines

Based on the results of our workshop, we adapt our solution precisely to the requirements of your assets. Taking your specific features into account, we retrofit the necessary sensors, develop AIs and provide you with personalized dashboards.

Zum Angebot

3

Test bench trials

Together, we integrate the technology into your test bench and provide the basis for in-depth tests under real conditions. On the basis of the resulting findings, you decide whether your solution meets the general requirements or whether adjustments are still necessary.

Zum Angebot

4

Deployment with pilot customers

The newly developed AI solution is now being used for the first time with selected end customers and tested under real conditions. Together, we are gathering valuable insights in order to further refine the business model and optimally prepare it for the market.

Zum Angebot

5

Market launch

If you are satisfied with your offering, it's time to launch your innovative solution on the market: You can now expand your business and provide your customers with new, intelligent technologies. We look forward to accompanying you on the next step of your digital success story!

Zum Angebot