Die Überwachung von Motoren stellt einen zuverlässigen Betrieb sicher. Durch die kontinuierliche Erfassung von Vibrations- und Temperaturdaten lassen sich drohende Ausfälle frühzeitig erkennen und Stillstände um ca. 50% reduzieren.
In industrial motors, wear and tear occurs primarily on components that are directly exposed to movement, friction, and heat generation. Bearings are particularly affected and can fail due to vibrations, overheating, or lubrication problems. Engine cooling also plays a key role: a dirty or defective fan quickly leads to overheating of the rotor and stator. Typical consequences include increased energy consumption, imbalances, bearing damage, or engine failure.
Unplanned outages
Expensive maintenance
With our retrofit kit, we make your existing motors fit for predictive maintenance. To do this, a vibration sensor is mounted on the housing to reliably detect imbalances, bearing damage, or alignment errors. In addition, the temperature sensor measures critical values on the bearing or motor housing side, enabling early detection of overheating. All sensor data is collected in our compact Sensor Hub, which gathers it in real time and forwards it for further analysis. The result is a practical solution that can be retrofitted without major installation effort and provides deep insights into the condition of your motors.
Easy retrofitting
Non-invasive installation
Vibration
Vibration measurements reveal irregularities at an early stage and provide the AI with the perfect basis for an in-depth analysis of various causes of faults.
Temperature
Temperature measurements make irregularities such as overheating, increasing friction or overloads visible at an early stage and provide the AI a suitable basis for a comprehensive analysis.
Continuous monitoring
High-resolution data
The AI-supported analysis of sensor data provides precise indications of incipient bearing wear, which manifests itself in vibrations, overheating, or lubrication problems. Irregularities in engine cooling are also detected, for example, when the fan is blocked, dirty, or no longer generates sufficient air flow. The resulting temperature increases in the rotor and stator areas can also be reliably identified. In this way, impending failures can be avoided at an early stage, maintenance measures can be planned in a targeted manner, and spare parts can be efficiently scheduled: with the positive side effect of optimizing inventory levels and sustainably increasing plant availability.
Deep insights
Plannable maintenance
Gauge chart
A gauge chart clearly displays machine statuses and makes deviations from target values immediately visible. In predictive maintenance, it is used to clearly mark critical areas so that necessary interventions can be planned in advance in a timely and targeted manner.
Time series chart
A time series chart displays measured values in chronological order and forms the basis for a well-founded trend analysis. In predictive maintenance, this makes changes in machine behavior that indicate wear, irregularities or potential faults visible.
Real time overview
Reliable basis for decisions
We create, manage, and monitor your IoT solution transparently on a single platform. In addition, we help you expand your business models to include digital solutions and sell your solutions via the WWT marketplace.
WWT's solution management tool helps us to reliably support your solution from planning and integration through to real-time monitoring, to sell digitized assets and to keep it up to date at all times. At the same time, with WWT you benefit from fast, simple and transparent processes. Together, we save time and ensure that your solution functions optimally under all conditions.
You benefit from a significant reduction in unplanned downtime: Thanks to predictive maintenance, unplanned downtimes can be reduced by 50% to 75%. This results in significantly higher system availability and fewer production interruptions: for sustainably increased efficiency in your production.
You benefit from significantly reduced maintenance work and noticeably lower costs: maintenance costs can be reduced by 25 % to 40 %, which means fewer routine interventions and minimizes your costs in the long term. At the same time, you increase the service life of your systems and create more planning security for your production.
The use of AI in predictive maintenance systematically preserves valuable knowledge. Empirical values from sensor data, expert assessments and historical incidents are incorporated into the models and remain permanently available. This means you are no longer dependent on the individual experience of certain employees.
Combated lack of skilled workers
Maintained competitiveness
We support you on your journey into the new age of predictive maintenance with AI, from a free consultation to the implementation of your solution all the way through to the carefree and long-lasting operation of your optimized machines and systems. Take the next step with us. Start predictive maintenance now!
1
Together with you and your colleagues, we analyze existing maintenance methods, challenges and weak points in your processes. On this basis, we define the specific requirements for your company. The goal is a solution that minimizes downtime, makes maintenance plannable and sustainably increases your operational reliability.
View offer2
Based on the results of our workshop, we adapt our solution precisely to the requirements of your machines, plants and IT systems. Taking your specific features into account, we retrofit the necessary sensors, develop AIs and create personalized dashboards according to your needs.
3
Now let the AI work for you. As part of our rollout and operation offering, we also provide our IoT maintenance service: a comprehensive, worry-free package that includes replacing defective hardware, fixing errors in your software, and continuously refining AI predictions. So that your solution continues to run smoothly in the long term.
Zum Angebot1
Together with you, we explore the potential for predictive maintenance in your company. We also provide you with support in developing new business models for your digitalized plants and systems. The goal is a solution that minimizes downtime, makes maintenance plannable and sustainably increases your operational reliability.
View offer2
Based on the results of our workshop, we adapt our solution precisely to the requirements of your plants and systems. Taking your specific features into account, we retrofit the necessary sensors, develop AIs and provide you with personalized dashboards.
3
The newly developed AI solution is now being used for the first time with selected end customers and tested under real conditions. Together, we are gathering valuable insights in order to further refine the business model and optimally prepare it for the market.
Zum Angebot4
If you are satisfied with your offering, it's time to launch your innovative solution on the market: You can now expand your business and provide your customers with new, intelligent technologies. We look forward to accompanying you on the next step of your digital success story!
Zum Angebot1
Together with you, we explore the potential for predictive maintenance in your company. We also provide you with support in developing new business models for your digitalized assets. The goal is a solution that minimizes downtime, makes maintenance plannable and sustainably increases your operational reliability.
View offer2
Based on the results of our workshop, we adapt our solution precisely to the requirements of your assets. Taking your specific features into account, we retrofit the necessary sensors, develop AIs and provide you with personalized dashboards.
3
Together, we integrate the technology into your test bench and provide the basis for in-depth tests under real conditions. On the basis of the resulting findings, you decide whether your solution meets the general requirements or whether adjustments are still necessary.
Zum Angebot4
The newly developed AI solution is now being used for the first time with selected end customers and tested under real conditions. Together, we are gathering valuable insights in order to further refine the business model and optimally prepare it for the market.
Zum Angebot5
If you are satisfied with your offering, it's time to launch your innovative solution on the market: You can now expand your business and provide your customers with new, intelligent technologies. We look forward to accompanying you on the next step of your digital success story!
Zum Angebot